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Product details
【 Composition of workstations 】
Six axis robot
Polishing machine system: including dual force controlled single wheel polishing machine, dual force controlled thousand page wheel, sand belt polishing machine, dual force controlled single wheel polishing machine
intelligence control system
[Equipment Performance Characteristics]
Robots adoptIRC5Controller, touch screen and joystick teaching device, easy and convenient to operate;
Robot motion range reaches2.2Rice, wrist can bear weight150kgFlexible mechanism that can travel any curve in the plane or space;
The polishing robot system is an automated polishing and drawing system with robots as the core. During the polishing and drawing process, the system automatically compensates for the slight changes in abrasive consumption through parameterization to ensure consistency between polishing and drawing;
The polishing machine is specifically designed for surface and tube treatment of metal products such as steel, aluminum, and copper, producing various precision snowflake patterns, wire drawing patterns, wave patterns, matte surfaces, mirror surfaces, etc. It can quickly repair deep scratches and minor scratches, and quickly polish and wire draw.
On a fixed polishing machine, abrasives such as nylon wheels, hemp wheels, cloth wheels, and wind wheels can be installed. On a force controlled sand belt machine, abrasives such as sand belts, nylon wheels, hemp wheels, and thousand leaf wheels can be installed. According to the needs of the product process, different abrasives are selected on the workstation for polishing and grinding to achieve customer satisfaction.
Manually polishing a bumper requires45In minutes, a single robot only needs to polish and polish15About minutes, three times more than manual labor, one production line4The system only requires2An ordinary worker can load and unload materials, which can replace twelve polishing workers. The polishing worker's salary is about8000/Month, based on which the equipment cost can be recovered within less than a year. In addition, reducing the logistics time between each process and minimizing secondary collisions during logistics turnover ensures product stability and reduces labor intensity for personnel.
systems software:
Complex products require highly accurate material sanding applications, making programming particularly difficult and time-consuming Lixunda robots can provide practical offline programming solutions to meet any specific requirements of customers Based on the development of the most advanced offline programming system and flexible precision polishing dedicated system, we provide the most advanced offline programming system. Offline programming software
System functions:
a.Completely deburring, sanding, drawing, and polishing work based on the appearance;
b.The data input module uses popular application software in the market, such as CAD computer-aided design models, 3D scanners, standard tools such as CMM and CNC, enable fully robotic automated flexible precision polishing of workpieces;
c.Path order selection, automatically establish robot walking path
d.Automatically record the operator's experience process and generate a path automatically
e.Unique calibration method used to compensate for deviations between the model and actual work of the workpiece
f.Surface treatment and engineering height simulation, including periodic evaluation before processing;
System advantages:
aDue to significantly reducing downtime and waiting time, cost savings have been achieved;
bCost savings due to extremely short robot programming time;
cMake difficult teaching procedures easier;
dNo need to write a single robot program;
integration servicesThe technical team of Lixunda Robotics has excellent domestic robot application system engineers, excellent robot software development engineers, excellent system design engineers, and excellent robot training engineers. By leveraging the company's advantageous partners, we provide customers with a complete set of project engineering services. include:
aProvide pre project consultation, scheme planning, technical exchange, equipment finalization, process development, production organization, fixture design, and computer programming system supply services
bProvide continuous after-sales services such as maintenance guidance, fixture design for new product development, computer programming, etc;
cProvide a series of services required for mass production of products, including consumables selection, consumables supply, spare parts supply, process parameters, production efficiency, etc;
dProvide centralized or on-site training, assessment, and even on-site operation of robot system technicians for the buyer's technical personnel.
In summary, the service goal of Lixunda Robot System is comprehensive, full-featured, and a completely turnkey project that can be trusted.
Complex products require highly accurate material sanding applications, making programming particularly difficult and time-consuming Lixunda robots can provide practical offline programming solutions to meet any specific requirements of customers Based on the development of the most advanced offline programming system and flexible precision polishing dedicated system, we provide the most advanced offline programming system. Offline programming software
a.Completely deburring, sanding, drawing, and polishing work based on the appearance;
b.The data input module uses popular application software in the market, such as CAD computer-aided design models, 3D scanners, standard tools such as CMM and CNC, enable fully robotic automated flexible precision polishing of workpieces;
c.Path order selection, automatically establish robot walking path
d.Automatically record the operator's experience process and generate a path automatically
e.Unique calibration method used to compensate for deviations between the model and actual work of the workpiece
f.Surface treatment and engineering height simulation, including periodic evaluation before processing;
System advantages:
aDue to significantly reducing downtime and waiting time, cost savings have been achieved;
bCost savings due to extremely short robot programming time;
cMake difficult teaching procedures easier;
dNo need to write a single robot program;
integration servicesThe technical team of Lixunda Robotics has excellent domestic robot application system engineers, excellent robot software development engineers, excellent system design engineers, and excellent robot training engineers. By leveraging the company's advantageous partners, we provide customers with a complete set of project engineering services. include:
aProvide pre project consultation, scheme planning, technical exchange, equipment finalization, process development, production organization, fixture design, and computer programming system supply services
bProvide continuous after-sales services such as maintenance guidance, fixture design for new product development, computer programming, etc;
cProvide a series of services required for mass production of products, including consumables selection, consumables supply, spare parts supply, process parameters, production efficiency, etc;
dProvide centralized or on-site training, assessment, and even on-site operation of robot system technicians for the buyer's technical personnel.
In summary, the service goal of Lixunda Robot System is comprehensive, full-featured, and a completely turnkey project that can be trusted.
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